1.Business philosophy:
Use wisdom maintenance service concept, improve operational efficiency equipment for the global construction materials manufacturer.
2. Main business:
Fault remote diagnosis and expert on-site consultation;
Maintenance optimization and construction supervision and management;
Localization maintenance team presence, emergency repairs 7DAY * 24H service.
3. Show of maintenance technology strengths
(1) Rotary kiln maintenance
Rotary kiln centerline online measurement, line adjustment.
A、Determination of the rotary kiln axis
B、Determination of kiln shell deformations (shell profile)
C、Determination of the kiln shell ovality (shell test)
Replacement and Polishing work of Kiln tyre, girth gear and bearing of Supporting roller.
(2) Maintenance of large vertical mill
Maintenance of large vertical roller mill’s ATOX, MPS, LM, CK, RMR, MLS, MPF etc, on site replacement of vertical mill’s roller and bearing
(3) Online and offline hard facing welding
Vertical roller mill: On line hard facing welding of wear resistant lining board
Roller press :on line and off line hard facing welding of roller
The optimum material for hardfacing
Field welding work –It is not quite necessary to perform the replacement work of wear parts.
KSW-Process is fully automatic and is capable of performing rebuild and resurface welding to wear parts in place by bringing welding equipment to any mills.
Especially ,table segments can be rebuilt and resurfaced in place so that the working process is remarkably shortened and cost of maintenance is reduced.
The deposit through KSW-Process consists extremely stable and remarkably hard M7C3 type carbides. The deposited carbides, the refore, exhibit remarkable wear resistance.
(4) Masonry of refractory materials within the kiln
Masonry of refractory materials within the kiln, grate cooler and pre-heater.
(5).Maintenance of Globe mill, Elevator, filter bag, crusher, grate cooler.
Ball bearings, Maintenance of dust collector, elevator and all kinds of cooler. Replacement of crusher liner,hammer and Transmission.
4. Maintenance of territorial Country
Saudi Arabia, Ethiopia, Jordan, Iraq, Yemen, Oman
Saudi repair centers: Many large cranes, more than 45 permanent employees from China's, several sets of automatic welding equipment,able to complete the vertical roller mill linings and disc online and offline surfacing,able to roller press rollers online and offline reactors weld.
Ethiopia Repairs: New motor repair factory, several sets of automatic welding equipment, mobile tool room, 30 permanent employees from China.
Iraq Repairs: multiple sets of automatic welding equipment,
Iran, Bangladesh service center: to repair technology export as the main way, a number of technical staff Permanent, maintenance technicians on-site guidance and supervision of the construction program and other services.
In addition to the existing maintenance center permanent staff, ready to send personnel from China totaled more than 100 people.
A number of European equipment / product partner (IKN, Loesche, Thunder), providing high-tech service.
5. Maintenance a list of performance :( outside part of the maintenance order)
NO
Time
Construction unit
Name of Maintenance Job
1
2009.Feb—Mar
Riyadh Cement Company
REFRACTORY WORK
2
2009.Feb
Riyadh Cement Company
Replacment of Cawl shell Kiln No.1 and Duct damper